Carbon Fiber Reinforced PE Pipe (CF-PE Pipe) is a high-performance composite pipeline, made of HDPE base material and carbon fiber reinforcement. It features high pressure resistance, high ring stiffness and anti-corrosion, widely used in water supply, chemical and mining transportation.
1. Raw Material Selection Standard
Qualified raw materials are the premise of stable pipe quality. The matched formula is shown in the table below:
|
Item |
Recommended Specification |
Key Notes |
|---|---|---|
|
Base Resin |
PE80 / PE100 HDPE |
Ensure good melt fluidity and long-term aging resistance |
|
Carbon Fiber |
5-9mm short-cut modified carbon fiber, 20%-50% content |
Surface treatment ensures tight bonding with PE resin
|
|
Auxiliaries |
Antioxidant, UV stabilizer, lubricant |
Avoid material degradation and improve extrusion smoothness |
2. Standard Manufacturing Process
The industrial mass production of CF-PE pipe adopts mature co-extrusion process, with simple and standardized steps:
Step 1: Uniform Mixing Mix HDPE particles, carbon fiber and additives evenly by high-speed mixer to avoid fiber agglomeration.
Step 2: Composite Pelletizing (Optional) Twin-screw extruder compounds raw materials into uniform composite pellets for more stable extrusion.
Step 3: Multi-layer Co-extrusion Adopt JBD professional die to realize three-layer structure: outer protective HDPE layer, middle carbon fiber reinforced layer, inner smooth HDPE layer.
Step 4: Calibration & Cooling Vacuum calibration tank fixes pipe diameter, and gradient water cooling eliminates internal stress and deformation.
Step 5: Haul-off & Cutting Match extrusion speed stably, and cut pipes into fixed specifications.
Step 6: Inspection & Packaging Test pipe stiffness, pressure resistance and appearance, pack qualified products.
3. Key Extrusion Process Parameters
Stable parameter control determines finished pipe performance:
|
Process Section |
Parameter Range |
Function |
|---|---|---|
|
Barrel Temperature |
180-210℃ |
Full melting, prevent carbon fiber burnout |
|
Die Head Temperature |
190-215℃ |
Smooth pipe surface, no streaks |
|
Vacuum Degree |
-0.06 ~ -0.08MPa |
Control precise pipe diameter tolerance |
|
Screw Speed |
20-60rpm |
Avoid excessive shear damage to carbon fiber |
|
Haul-off Speed |
0.5-2.0m/min |
Match pipe diameter and wall thickness |
Hot Tags: pe carbon spiral reinforcing pipe extrusion production line, China pe carbon spiral reinforcing pipe extrusion production line manufacturers, suppliers, factory, PE Silicon Core Pipe Production Line, PE Pipe Extrusion Line, PE RT Pipe Production Line, PE Water Pipe Making Machine, PE Silicon Core Pipe Extrusion Line, PE Pipe Making Machine
