Overview
This full-automatic extrusion line is professionally built for manufacturing carbon spiral reinforced HDPE pipes. By integrating a continuous carbon spiral structure into the pipe wall, the finished products deliver far higher stiffness and compression resistance than ordinary HDPE pipes, solving the weakness of low bearing capacity of common plastic pipes.
The whole production process from material mixing, extrusion, spiral forming and vacuum shaping to fixed-length cutting and finished product stacking is fully automated. It requires minimal labor, runs stably for continuous mass production, and serves as a high cost-performance solution for modern pipe manufacturing factories.
Production Line Composition
Adopting mature modular design, every unit of the production line is precisely matched and optimized. The coordinated operation of each process ensures stable running, low failure rate and consistent product quality for long-term batch production.
1. Automatic Batching & Mixing System
It intelligently proportions and mixes HDPE resin, carbon reinforcing agents and functional additives according to preset formulas. Uniform mixing eliminates material segregation, ensuring stable and consistent physical performance of every pipe batch.
2. High-efficiency Extruder
Customized screw and barrel structure adapts perfectly to carbon-modified materials. It achieves uniform plasticization without scorching or agglomeration. Featuring low noise and low power consumption, it effectively boosts output and reduces overall production energy costs.
3. Custom Carbon Spiral Forming Mold
As the core component of the line, this high-precision wear-resistant mold shapes uniform, closely bonded carbon spiral reinforcement inside the pipe wall. It greatly enhances the pipe's ring stiffness and buried load resistance, making pipes qualified for heavy-duty engineering use.
4. Vacuum Calibration & Cooling Tank
Multi-stage vacuum calibration and circulating water cooling system rapidly shapes hot pipe blanks. It effectively avoids deformation, ovality and surface flaws, ensuring accurate dimensional tolerance and smooth pipe surface that meets international standards.
5. Haul-off & Automatic Cutting Machine
Variable-frequency traction matches extrusion speed precisely to guarantee uniform pipe wall thickness. The high-precision cutting unit performs fixed-length cutting with flat, burr-free sections, eliminating secondary processing and improving product qualification rate.
6. Finished Product Receiving Rack
Automatic stacking and receiving replaces manual handling, preventing pipe surface damage and scratches. It effectively saves labor and improves the overall automation level of the production line.
Application Scope
Widely applied in global infrastructure and industrial projects:
- Municipal rainwater and sewage drainage systems
- Underground power and communication cable protection pipelines
- Farmland irrigation and water conservancy projects
- Industrial wastewater and chemical medium transportation
- Buried drainage facilities for roads and bridges
Production Line Technical Specifications
Product Line Advantages
Flexible Production
Multiple pipe specifications can be produced by simply replacing molds, flexibly meeting customized and diversified market orders.
01
Low Operating Cost
The line supports reasonable proportion of recycled PE materials in production without sacrificing pipe quality, helping manufacturers reduce raw material expenditure.
02
Easy Operation & Low Maintenance
Intelligent integrated control system with simple operation logic. Workers can get proficient after short training. The whole line features stable performance and low failure rate for long-term operation.
03
Stable Product Quality
Finished pipes have uniform density, no cracks or deformation, with reliable structural stability and long service life, fully compliant with municipal and industrial engineering standards.
04
Energy-saving & High-yield
Optimized extrusion process balances low energy consumption and high production efficiency, bringing better economic returns for factory operation.
05
Market Prospect
With the global upgrade of urban and rural infrastructure, traditional steel pipes are gradually phased out due to high cost and easy rusting. High-performance carbon reinforced plastic pipes have become a mainstream alternative thanks to their durability and cost-effectiveness.
This fully automatic production line is widely favored by investors in Southeast Asia, the Middle East, Africa and other emerging markets. With low investment threshold, stable operation and reliable profit returns, it is an ideal choice for new pipe factory projects and old equipment upgrading.
More Pictures of the Equipment
We provide photos of the whole line, individual machines, trial operation and finished pipes.
Contact us for:
• Full extrusion line layout
• Extruder, mould & vacuum tank close-ups
• Trial run snapshots
• Pipe appearance & cross-section
Hot Tags: spiral winding carbon fiber composite pe pipe production line, China spiral winding carbon fiber composite pe pipe production line manufacturers, suppliers, factory, hdpe pipe extrusion machine for sale, PE Spiral Pipe Production Line, Plastic Pipe Extrusion Machine, PP Pipe Extrusion Line, pvc line machine, PVC Multi Hole Pipe Production Line