Product Overview
This production line features a high-efficiency extrusion system capable of manufacturing UPVC pipes with diameters up to 800mm. It offers high output, low energy consumption, and stable operation, making it widely applicable in municipal engineering, building drainage, industrial fluid transportation, and other fields.
Core Configuration of Production Line
⑴ Extrusion System (Optional Configurations)
• JBD Series Tapered Twin-Screw Extruder:
High-torque design ensures uniform plasticization, suitable for high-filler UPVC formulations.
Low-speed, high-torque operation guarantees stable extrusion for large-diameter pipes.
• Parallel Twin-Screw Extruder:
Ideal for high-speed extrusion, delivering higher production efficiency.
Optional forced feeding system ensures consistent material supply.
⑵ Haul-Off System (Multiple Options)
• Two-Grip Haul-Off Unit:
Suitable for small to medium-diameter pipes (Φ63mm–Φ315mm).
• Three-Grip/Four-Grip Haul-Off Unit:
Designed for medium to large-diameter pipes (Φ315mm–Φ630mm), providing more uniform traction.
• Six-Grip Haul-Off Unit:
Specifically engineered for extra-large pipes (Φ630mm–Φ800mm), ensuring optimal roundness and straightness.
⑶ Cutting System (Customizable Options)
• Circular Saw Cutter:
Cost-effective and reliable, ideal for standard UPVC pipes.
• Chip-Free Cutter:
Produces no debris, suitable for environments with high cleanliness requirements.
• Planetary Cutter:
Designed for large-diameter, thick-walled pipes (Φ400mm and above), offering smooth, vibration-free cutting.
⑷ Supporting Molds (Customization Service)
• Specialized molds for UPVC water supply pipes, drainage pipes, cable conduits, and more.
• Custom molds available for special pipe structures, including double-wall corrugated pipes, ribbed pipes, and silent drainage pipes.
Technical Advantages
High-Efficiency & Stable Production
• High-Speed Extrusion: Optimized screw structure enables UPVC pipe extrusion speeds of 1.5-4 m/min (adjustable based on pipe diameter).
• Intelligent Temperature Control: PID precision control (±1°C) ensures uniform plasticization and prevents material degradation.
Energy Saving & Reduced Consumption
• High-Efficiency Drive System: Servo motors or frequency conversion control reduce energy consumption by over 20%.
• Heat Recovery Technology (Optional): Recycles waste heat from extrusion to preheat raw materials, further improving energy efficiency.
High Automation Level
• PLC + Touchscreen Control: Real-time monitoring of extrusion pressure, haul-off speed, cutting length, and other parameters.
• Automatic Diameter & Wall Thickness Detection (Optional): Laser or ultrasonic measurement ensures product precision.
Strong Adaptability
• Compatible with various UPVC pipe standards.
• Supports both calcium-zinc stabilizers (eco-friendly) and lead-based stabilizer formulations to meet different market requirements.
Application Fields
Municipal Engineering: Urban drainage, rainwater collection systems.
Construction Engineering: Building water supply & drainage, ventilation ducts.
Power & Telecommunications: Cable conduits, fiber optic protection pipes.
Chemical Industry: Corrosion-resistant chemical pipelines.
Product Features
Production Line Technical Specifications
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