EPE Foam Sheet/Film Production Line/Sheet Extrusion Line

EPE Foam Sheet/Film Production Line/Sheet Extrusion Line

The EPE (Expandable Polyethylene) foam sheet / film production line is a highly efficient and environmentally friendly plastic processing equipment specifically designed for producing lightweight, cushioning, and thermally insulating EPE foam materials.

Product Overview

 

Through processes such as extrusion, foaming, and shaping, this production line can manufacture EPE sheets or films of varying thicknesses (0.5-10mm) and densities. It is widely used in packaging, construction, automotive, electronics, and other industries.

 

Core Features of the Production Line

(1) High Automation

• Equipped with a PLC control system for fully automated operation from raw material feeding to finished product winding, minimizing manual intervention and improving stability.

• User-friendly touchscreen HMI (Human-Machine Interface) allows one-touch parameter adjustment for easy operation.

(2) Precision Extrusion & Foaming

• Dedicated single/twin-screw extruder ensures uniform plasticization of raw materials; adjustable expansion ratio (3-30x) with fine and uniform cell structure.

• Customized die design (coat-hanger/fishtail type) ensures consistent sheet thickness (±0.1mm).

(3) Energy Saving & Eco-Friendly

• Optimized screw design combined with high-efficiency foaming agents (e.g., butane, CO₂) reduces energy consumption and VOC emissions.

• Waste materials can be recycled and reused, complying with green production standards.

(4) Multi-Functional Configuration

• Optional modules include a three-roll calendering unit, online slitting, surface embossing, and lamination to meet diverse production needs.

• Supports the production of specialty materials such as EPE pearl cotton, anti-static EPE, and colored EPE.

 

Application Fields

 

Packaging Industry

Cushioning packaging for electronics, furniture, and fragile items.

01

Construction Sector

Floor underlayment insulation, pipe insulation layers.

02

Automotive Industry

Interior soundproofing and shock-absorbing materials.

03

Medical & Logistics

Cold chain insulated boxes, medical protective packaging.

04

 

Process

 

9-2

 

Technical Specifications

 

Item

Parameter Range

Production Line Width

600-2200mm (Customizable)

Thickness Range

0.5-10mm

Production Capacity

80-500kg/h (Depending on Specifications)

Main Motor Power

55-160kW

Foaming Agent Type

Butane, Nitrogen, Eco-Friendly Physical Foaming Agents

Winding Method

Automatic Center/Surface Winding (Optional)

 

Machine parameters

 

9-1

 

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